Zirconia is also known as Ceramic
steel. It posses the transformational and toughening system, which doesn't occur in any other ceramic material. According to many researchers the development
and marketing effort has been expended on this single material which offers the
traditional ceramic advantages of hardness, wear resistance and corrosion
resistance, without the characteristic ceramic property of absolute
brittleness.
Elementary properties of zirconia ceramic which makes it highly usable ceramic:
·
High hardness
·
High strength
·
Electrical
insulation
·
Very high wear
resistance
·
High fracture
toughness
·
Excellent frictional behavior
·
Extremely non-magnetic
nature
·
Low thermal
conductivity
·
Modulus of
elasticity equal to steel
·
Coefficient of
thermal expansion similar to iron
·
High corrosion
resistance in alkalis and acids
All commonly used ceramic consolidation methods can be applied to zirconia ceramic. Some of these techniques are iso-static pressing, dry pressing injection moulding, extrusion tape casting and dry pressing. Fault elimination at all development stages is essential for not only reliability but also high strength.
With decisive flaws of the order of 45 µm, clean room technique has been shown to drastically improve both distribution of strengths and mean strengths. The values of about 1500 MPa bending strength with modulus 30 have been recorded for various zirconia ceramic materials.